Linear Modules a Wɔde Di Dwuma

Linear modules yɛ pɛpɛɛpɛ electromechanical integrated devic a ebetumi adan rotational kankyee ayɛ linear kankyee. Linear modules yɛ linear motion system a wɔaka abom a ɛka transmission, akwankyerɛ, ne drive components bom yɛ modular units denam standardized design so, na ɛma linear displacement control yɛ pɛpɛɛpɛ. Wɔde linear modules di dwuma kɛse wɔ automation mu na ɛyɛ ano aduru a etu mpɔn a wɔde besi atetesɛm decentralized linear motion mechanisms ananmu. Ne ade titiriw ne sɛ ɛbɛma mfiri no nhyehyɛe no ayɛ mmerɛw, ama kankyee a ɛyɛ pɛpɛɛpɛ na agyina pintinn no atu mpɔn, bere a ɛtew ɛka a wɔbɔ wɔ nneɛma a wɔde besisi hɔ ne ne siesie so no so.

Efi bere a THK Corporation dii kan nyaa aguadi wɔ Japan wɔ 1980 mfe no mu no,Linear modules nkɔso no afa akwan abiɛsa so:

1). Mfiridwuma mu nkrasɛm fã (1980-2000): ɛwɔ mfinimfini twa bɔɔl nkɔnsɔnkɔnsɔn ne akwankyerɛ a ɛtwetwe ho hyia

2). Mechatronics stage (2000-2015): Wɔaka abom nhyehyɛe a ɛfa drive motor ne module nipadua ho

3). Intelligent IoT stage (2015- mprempren): Intelligent module a ɛka sensor ne nkitahodi ntam nkitahodi bom

Ɛduru afe 2023 no, wiase nyinaa gua kɛseɛ bɛduru U.S. dɔla ɔpepepem 6.2 (sɛdeɛ QYResearch data kyerɛ no), na China bɛyɛ gua kɛseɛ a ɛfa nneɛma a wɔyɛ ne dwumadie ho, a ɛyɛ 38%.

1. Core nhyehyeɛ ne adwumayɛ nnyinasosɛm a ɛfa Linear Modules ho

bi. Nhyehyɛe a wɔde mena:

Ball skru: diameter 6-50mm, kɔbere 1-20mm, pɛpɛɛpɛyɛ level C3-C7

Synchronous abɔso: polyurethane ade, ne tɛtrɛtɛ 10-100mm, ahoɔhare a ɛsen biara 5m / s

Linear motor: Thrust a coreless type no tumi du 3000N, bere a coreless type no tumi du 20kN

b. Akwankyerɛ nhyehyɛe:

Ball akwankyerɛ keteke: anan row bɔɔl nhyehyɛe, rated ahoɔden adesoa 1-50kN

Roller guide rail: rigidity kɔɔ soro mpɛn 3, ɛfata ma heavy-duty applications

Cross roller guide rail: bi-directional pɛpɛɛpɛ rigid, wɔde di dwuma ma pɛpɛɛpɛ susuw mfiri

2. Drive control a ɛwɔ Linear Modules so:

Servo motor: 23-130 flange nkyerɛkyerɛmu, a wɔde abɔ mu ne 17/23 bit koraa encoder

Stepper motor: 1.8 digrii anammɔn anim, subdivision kosi 25600 pulses / rev

Closed loop control: gyinabea repeatability ± 0.005mm, ahoɔhare nsakrae<1%

3.Ntotoho a ɛfa mfiridwuma mu nneɛma atitiriw a ɛwɔ Linear Modules ho.

4. Mfiridwuma mu nkɔso foforo a aba wɔ Linear Modules mu

bi. Hybrid drive mfiridwuma:

Module a wɔabom ayɛ a "screw + linear motor" a TM ayɛ no ka pɛpɛɛpɛyɛ a ɛkorɔn (± 1 μ m) ne ahoɔhare kɛse (2m/s) bom .

TM magnetic levitation module no brɛ friction resistance ase 90% .

b. Nhyehyɛe a nyansa wom a wɔde hwɛ nneɛma so:

THK iLM series integrated vibration sensor betumi akyerɛ sɛnea kɔbere nkɔnsɔnkɔnsɔn no asɛe

HIWIN smart module no wɔ ɔhyew a wɔde tua ho ka, na ɛtew thermal deformation mfomso so 60% .

c. Nneɛma foforo a wɔde di dwuma wɔ Linear Modules mu:

Carbon fiber akwankyerɛ keteke (wɔtew emu duru so 40%) .

Ceramic ball bearings (nkwa kɔɔ soro mpɛn 3) .

5. Wɔ nhwehwɛmu a emu dɔ mu wɔ nnwuma mu dwumadie a ɛfa Linear Modules ho

bi. Semiconductor a wɔyɛ:

Lithography mfiri adwumayɛbea: wɔde mframa bearings ne linear motor modules di dwuma, a gyinabea pɛpɛɛpɛ ± 1nm

Wafer ho dwumadie: Ahotew Class 1 module, abɔdeɛ nketenkete a wɔayi no adi<5/ft ³

b. Batere foforo a wɔde ahoɔden yɛ:

Polar twa: Linear module a wɔaka abom ne aniwa nhyehyɛe, twa ahoɔhare 120m / simma

Cell stacking: Six axis module linkage, stacking pɛpɛɛpɛ ± 0.1mm

c. Nneɛma a wɔde yɛ nnuru:

Oprehyɛn robɔt: Nano level module du 0.1 digrii nkwaa so tumi

Gene sequencing: 96 channel pipetting module, flux kɔɔ soro mpɛn 50

d. Nneɛma Foforo a Wɔde Kyerɛkyerɛ:

OLED evaporation: multi-mode kuw synchronous control, gyinabea mfomso<3 μ m

Glass twa: gantry module nhyehyɛe a ahoɔhare yɛ 2g

6.Akwan a wɔfa so paw Engineering a ɛfa Linear Modules ho

bi. Adesoa nhwehwɛmu:Static adesoa Ennu anaasɛ ɛyɛ pɛ 50% rated adesoa, .

Dynamic loads hwehwɛ sɛ wobu akontaa fa inertia matching (inertia ratio) ho<30:1)

b. Pɛpɛɛpɛ a wodi ho adanse: Susuw akyi clearance ho ( .<0.05mm) and walking parallelism (<0.02mm/300mm)

Ɔhyew a ɛsakra no akatua (0.5 μ m/℃) .

c. Nkwa ho akontabuo: Nkwammoaa a ɛfa bɔɔl skru nkwa nna ho: L10=(C/P) ^ 3 × 10 ^ 6 kyinhyia wɔ simma biara mu

Akwankyerɛ keteke nkwa nna: L=50 × (C/P) ^ (10/3) × 10 ^ 3km

7.Daakye Nkɔso Nkɔso a ɛfa Linear Modules ho

bi. Miniaturization: Nano level module (akuturuku 50mm, pɛpɛɛpɛyɛ 10nm)

b. Nyansa: Self regulating module a ɛka AI algorithms bom

c. Greening: Ahoɔden a wɔsan nya drive nhyehyɛe (ɛkora ahoɔden 30% so) .

d. Gyinapɛn: ISO 18758-2 amanaman ntam gyinapɛn ma agye din ntɛmntɛm

Sɛnea Boston Consulting Group nkɔmhyɛ kyerɛ no, wɔhwɛ kwan sɛ wiase nyinaa linear module gua no bɛboro dɔla ɔpepepem 10 wɔ afe 2028 mu, na afe afe nkɔsoɔ a ɛba wɔ aduruyɛ ne semiconductor nnwuma mu no da so ara boro 18%. Ɛnam sɛ wɔde China "Mfeɛ Anum Nhyehyɛeɛ a ɛtɔ so 14" a ɛbɛma wɔanya nnwuma a nyansa wom no adi dwuma nti, ɔman no mu modules rekɔ 0.5 μ m precision tier no so, na ahoɔhare a wɔde besi nneɛma a wɔde fi amannɔne ba ananmu no reyɛ ntɛmntɛm.

Yɛma wo akwaaba sɛ wobɛhwɛnnwuma piianaa kɔsra yɛnvideo gallery aYoutube so:https://www.youtube.com/@tallmanrobotics na ɛyɛ adwumaden

Ball Screw Linear Modules ma General Environment fi Tallman Robot wɔ ntoatoaso a edidi so yi:

Lead Screw Linear Module ma Atwa Yɛn Ho Ahyia a Ɛho Tew fi Tallman Robot wɔ ntoatoaso a edidi so yi TM-S-CR

Long Stroke Screw Linear Module ma Nneɛma a Atwa Yɛn Ho Ahyia TM-SL-CM

Akwaa NkatasoNsuo a ɛyɛ den Lead Screw LinearModule a wɔde yɛ adwumaTM-SF na ɛyɛ

Bere Belt Linear Module ma Nneɛma a Atwa Yɛn Ho Ahyia TM-B-CM

Bere Belt Linear Module ma Mfutuma-adanse Atwa Yɛn Ho Ahyia TM-B-CR

Akwaa Nkatasonsuo a ɛyɛ den Timing Belt LinearModule a wɔde yɛ adwumaTM-BF na ɛyɛ adwuma

Europafo a mfutuma ntumi nkɔ mu Timing Belt Module TM-EB

Dɛn ne linear module ahorow no nkyekyɛmu?

Wobetumi akyekyɛ linear modules mu a egyina nsusuwii te sɛ transmission mode, drive type, ne structural form so. Ahorow ahorow wɔ nsonsonoe kɛse wɔ adwumayɛ ne tebea horow a ɛfata mu. Nkyekyɛmu pɔtee no te sɛ nea edidi so yi:

1. Wɔakyekyɛ mu denam core transmission kwan so (ɔkwan a wɔtaa de di dwuma kɛse a wɔfa so kyekyɛ mu) .

1). Linear module ma skru drive

Sɛ wɔde skru di dwuma sɛ core transmission component a, wɔdan rotational motion kɔ linear motion denam meshing a skru ne nut no yɛ so.

Nkyekyɛmu nketewa no su:

Ball screw module: Bɔl no yɛ adwuma sɛ mfinimfini kwan, a ɛwɔ nkrasɛm a ɛyɛ adwuma yiye 85% -95% na ɛyɛ pɛpɛɛpɛ kɛse (mfomso a ɛba wɔ gyinabea a ennu anaasɛ ɛyɛ pɛ ± 0.01mm), a ɛfata ma tebea horow a ɛyɛ pɛpɛɛpɛ te sɛ semiconductor mfiri ne nnwinnade a wɔde sɔ hwɛ.

Trapezoidal screw module: sliding friction transmission, efficiency of 20% -40%, ɛka a ɛba fam na self-locking (power-off anti asehwe), a ɛfata ma low-speed adesoa a emu yɛ duru (te sɛ lifting platforms ne ɔmanfo nnwinnade).

Nneɛma a ɛwɔ mu: Adesoa a emu yɛ den (ɛkɔ tɔn pii), ahoɔhare a ɛkɔ fam (mpɛn pii no Ennu anaasɛ ɛne 1m/s yɛ pɛ), ne pɛpɛɛpɛ a wotumi di so.

2). Synchronous abɔso drive linear module

Esiane sɛ ɛyɛ synchronous belt, pulley, ne guide rail nti, motor no ma pulley no di akɔneaba, na synchronous belt no ma slider no kɔ tẽẽ.

Nneɛma a ɛwɔ mu: Ahoɔhare a ɛkɔ ntɛmntɛm (ɛkɔ 2-5m/s), akwantu tenten (wobetumi abɔ mu akodu 10m anaa nea ɛboro saa), ɛka a ɛba fam sen screw modules, nanso ɛyɛ pɛpɛɛpɛ a ɛba fam (mfomso a ɛwɔ gyinabea ± 0.1-0.5mm), a ɛfata ma ahoɔhare kɛse a wɔde fa nneɛma (te sɛ mfiri a wɔde hyehyɛ nneɛma, mfiri a wɔde twa laser).

3). Linear motor drive linear module a ɛyɛ nea ɛwɔ hɔ

Sɛ mfiri a wɔde fa nkrasɛm mu nneɛma nni hɔ a, linear motion no nam stator ne rotor no anyinam ahoɔden tumi so na ɛkanyan tẽẽ.

Nneɛma a ɛwɔ mu: Pɛpɛɛpɛ a ɛkorɔn (mfomso a ɛwɔ gyinabea a ennu anaasɛ ɛyɛ pɛ ± 0.001mm), ahoɔhare kɛse (ɛkɔ 50m/s 2), ɛnyɛ nea ɛho ntew, ɔsom nkwa nna tenten, nanso ɛho ka yɛ den (3{3}}5 mpɛn pii sen screw modules), a ɛhwehwɛ sɛ wonya onwini nhyehyɛe a ɛboa, a ɛfata ma tebea horow a ɛkorɔn te sɛ semiconductors ne pɛpɛɛpɛ susuw.

4). Linear module ma rack ne pinion nkrasɛm

Motor no ma gear no di akɔneaba, na gear no ne rack no di nkitaho ma ɛyɛ linear motion.

Nneɛma: Ɛkame ayɛ sɛ akwantu a enni ano (rack betumi spliced), adesoa tumi a emu yɛ den (ɛfata ma ton level adesoa), nanso ɛba fam pɛpɛɛpɛ (± 0.1-1mm), ɛfata ma nnwinnade a emu yɛ duru (te sɛ mfiri adwinnade nkyerɛase axis, akɛse akorae mfiri).

2.Classified sɛnea ɔkwan a wɔfa so ka kar tumi

1). Electric linear module ahorow a wɔde yɛ adwuma

Motors (servo motors, stepper motors, DC motors) a wɔde bedi dwuma sɛ tumi ne ahoɔhare ne gyinabea a wɔde di dwuma denam anyinam ahoɔden nsɛnkyerɛnne so ne ade titiriw a wɔpaw ma mfiridwuma mu automation.

Mfasoɔ: Controllability a ɛyɛ den, ɛtumi nya closed-loop precise positioning, ne wide adaptability.

2). Mframa a wɔde yɛ linear module ahorow

Mframa a wɔahyɛ no den na ɛma ahoɔden na cylinder na ɛka no ma ɛde slider no tu, na ɛwɔ nhyehyɛe a ɛnyɛ den na ɛho ka sua.

Mfomso: Pɛpɛɛpɛ a ɛba fam (egyina gas fibea nhyɛso so, mfomso a ɛba wɔ gyinabea ± 1-5mm), ahoɔhare a wontumi nni so, a ɛfata ma tebea horow a ɛba fam (te sɛ nneyɛe a ɛnyɛ den a wɔde pia ne nsakrae).

3). Hydraulic linear module ahorow a wɔde yɛ adwuma

Nsu mu ngo na ɛma ahoɔden, na ɛde ahoɔden a ɛkorɔn (ɛkɔ tɔn du du) fa nsu afiri mu, a ɛfata ma adesoa a emu yɛ duru yiye tebea horow te sɛ dade mfiri ne mfiri a emu yɛ duru.

Mfomso: Nhyehyɛe no yɛ nea ɛyɛ den (ɛhwehwɛ sɛ wɔde nsu pɔmpɛ ne nsu afiri), ɛtaa tu, na ɛho ka yɛ den wɔ nsiesie ho.

3.Wɔkyekyɛ mu sɛnea wɔahyehyɛ no

1). Axis biako linear module ahorow

Single directional linear motion unit, compact structure, wobetumi de adi dwuma nkutoo anaasɛ wɔaka abom ayɛ no multi axis nhyehyɛe (te sɛ XY cross slide table, XYZ gantry nhyehyɛe).

Dwumadi: Single axis feed ma 3D printers ne mfiri a wɔde ma.

2). Multi axis nkabom module ahorow

Wɔnam nkitahodi ahorow so ka axis linear module ahorow pii bom ma wonya planar (XY) anaa spatial (XYZ) kankyee, te sɛ Cartesian coordinate robot.

Dwumadi: Multi akwankyerɛ nneɛma a wɔde di dwuma ma automated nhyiam nhama ne trajectory control ma welding robɔt.

3). Linear module ahorow a wɔaka abom

Wɔde transmission, akwankyerɛ, ne karka afã horow no afrafra kɛse, na wɔato dan no mu (a ahobammɔ dodow yɛ IP54 anaa nea ɛboro saa), a ɛfata ma mmeae a emu yɛ den (te sɛ mfutuma ne mmeae a ɛhɔ yɛ nwini).

Nneɛma a ɛwɔ mu: Ɛnyɛ den sɛ wɔde besisi hɔ, wonsiesie no pii, wɔtaa de di dwuma wɔ nnuan a wɔyɛ ne abɔnten nnwinnade mu.

4. Wɔakyekyɛ mu sɛnea ɛyɛ pɛpɛɛpɛ

Pɛpɛɛpɛ gyinabea: Positioning pɛpɛɛpɛ a ennu anaasɛ ɛyɛ pɛ ± 0.01mm, mpɛn pii gyinabea pɛpɛɛpɛ a ennu anaasɛ ɛyɛ pɛ ± 0.005mm, te sɛ linear motor modules ne ball screw modules (C3 level), a wɔde di dwuma wɔ semiconductor ne optical mfiri mu.

Industrial grade: Positioning pɛpɛɛpɛ ± 0.01-0.1mm, te sɛ ordinary ball screw modules (C5 grade) ne synchronous belt modules, a wɔde di dwuma ma automated production lines ne mfiri nnwinnade.

Civilian grade: Positioning accuracy Ɛboro anaasɛ ɛyɛ pɛ ± 0.1mm, te sɛ trapezoidal screw modules ne pneumatic modules, a wɔde di dwuma wɔ tebea horow a ɛnyɛ pɛpɛɛpɛ te sɛ furniture, apon ne mfɛnsere mu.

Akwan ahodoɔ a wɔfa so kyekyɛ mu no mu titire ne sɛ ɛne scene ahwehwɛdeɛ bɛhyia: wɔpaw high-precision linear motor anaa ball screw modules, wɔpaw high-speed long-distance synchronous belt module, wɔpaw heavy-duty gear anaa hydraulic module, na wɔpaw pneumatic anaa trapezoidal screw module a ɛho ka sua. Wɔ dwumadie a ɛyɛ adwuma mu no, wɔtaa ka linear module ahodoɔ no nkyekyɛmu nsusuiɛ ahodoɔ bom ma wɔpaw (te sɛ "industrial grade electric ball screw single axis module".