Nneɛma a Ɛyɛ Paara a Wɔhwɛ So

TallMan Robotics: Nhwehwɛmu ne Nkɔso a Ɛfa Nneɛma Pa Ho ne Amanaman Ntam Nneɛma a Ɛhwɛ Nneɛma Pa Ho Nhyehyɛe a Wɔde Sisi

Wɔ mfiridwuma mu automation mu no, TallMan Robotics ayɛ nhyehyɛe a ɛwɔ afã abiɛsa-a ɛfa nhwehwɛmu ne nkɔso mu nneɛma foforo, nhyehyɛe a edi mũ a wɔde hwɛ nneɛma pa so, ne amanaman ntam adansedi nhyehyɛe a adwene titiriw ne sɛ "su pa yɛ nidi Nneɛma a atwa yɛn ho ahyia adwumayɛ mu nsɛnnennen a ɛtra so mu a wobebu mu denam mfiridwuma a wɔagye ho tumi krataa so, de wɔn ho ato nkɔnsɔnkɔnsɔn a edi mũ a wɔhwɛ so yiyedi nhyehyɛe so de hwɛ hu sɛ nneɛma no yɛ nea wotumi de ho to so, na wobue ɔpon ma Europa ne Amerika gua a ɛkorɔn-awiei a amanaman ntam adansedi a emu yɛ den wom, abɛyɛ ɔhokafo a wogye no di wɔ nneɛma a wɔyɛ no pɛpɛɛpɛ mu ma wiase nyinaa mfiridwuma mu adetɔfo.

MaProcess a ɛyɛ adwumaQuality (uality) a ɛwɔ hɔControl: noUltimate a ɛyɛ denPursuit fiMicrometer toNanometer a wɔde di dwuma

1.Saa araMaterialAccessControl

Fa nneɛma a wɔde ma no sohwɛ nhyehyɛe a ɛwɔ gyinabea abiɛsa-si hɔ, de ASTM B221 gyinapɛn a ɛfa aluminium a wɔbɛtɔ ho di dwuma denneennen, na yɛ spectral analysis (German Spike SPECTRO LAB direct reading spectrometer) ma batch biara de hwɛ hu sɛ Fe dodow a ɛwɔ mu no sua anaasɛ ɛyɛ pɛ 0.15% na Si dodow no sua sen anaasɛ ɛyɛ pɛ 0.4% Dade mprɛte a wɔtɔ no di JIS G4053 gyinapɛn akyi na wɔde ultrasonic sɔhwɛ (GE 38DL PLUS a efi United States) di dwuma de hu emu sintɔ. Sɔhwɛ no nkate du nea ɛne ase tokuru a ɛyɛ tratraa a ɛyɛ Φ 2mm yɛ pɛ, na wɔpow dade mu sintɔ biara a ɛboro level II.

2. Process a ɛyɛ adwumaQuality (uality) a ɛwɔ hɔControl

1). First piece abiɛsa nhwehwɛmu nhyehyɛe:Ansa na wɔbɛyɛ nneɛma a wɔayɛ no kuw biara no, CNC adwumayɛfo, mfiridwumayɛfo a wɔyɛ nneɛma a wɔyɛ, ne wɔn a wɔhwɛ nneɛma a ɛyɛ papa no bom hwɛ ade a edi kan no. Fa German Zeiss ZEISS PRISMO coordinate susudua afiri (pɛyɛ 0.5+L/500 μ m) yɛ nhwehwɛmu a edi mũ-size wɔ installation surface a linear module guide rail no, a parameters 18 te sɛ straightness (<=5 μ m/m), parallelism (<=8 μ m), tokuru no gyinabea ka ho coordinates (± 5 μ m), ne nea ɛkeka ho Bere a wɔahyɛ no den akyi nkutoo qualification betumi ayɛ mass production.

2). Intanɛt so bere ankasa -bere sohwɛ:Wɔ RV reducer cycloidal gear machining nhyehyɛe no mu no, wɔde Renishaw NC4 non-contact measuring head a efi Germany no di dwuma sɛnea ɛbɛyɛ a ɛbɛyɛ adwuma ankasa wɔ mfiri detection so ama adwuma biara 5 a wɔayɛ ho adwuma. Wɔde bere ankasa mu nsɛm a ɛfa sẽ profile deviation ( Les ​​than or equal to ± 8 μ m) ne tooth orientation deviation (<=± 10 μ m) data ma, na wɔsiesie adwinnade kwan no ankasa denam mfiri adwinnade sohwɛ nhyehyɛe no so de hwɛ hu sɛ adeyɛ tumi index CPK no yɛ Kɛse sen anaasɛ ɛyɛ pɛ 1.67.

3. WieeɛProductFullInspection a wɔde di dwumaSystem a ɛyɛ den

1). Dwumadi mu sɔhwɛ aduruyɛdan:a wɔde Japanfo Ono tester ONOSOKKI ahoɔhare a ɛkorɔn-precision ne torque tester ahyɛ mu, a ɛyɛ adesoa sɔhwɛ 100% wɔ okyinnsoromma so gearboxes so. Tu mmirika kɔ so nnɔnhwerew 2 wɔ adesoa a wɔahyɛ no agyirae ase, hu sɛnea nkrasɛm no yɛ adwuma yiye ( Ɛboro anaasɛ ɛyɛ pɛ 95%), ɔhyew a ɛkɔ soro ( Ennu anaasɛ ɛyɛ pɛ 40K), dede ( Ennu anaasɛ ɛyɛ pɛ 60dB) ne nsɛnkyerɛnne afoforo, na fa vibration analyzer (PCB 356A16, USA) so hwɛ spectrum no so na hwɛ hu sɛ resonance peaks a ɛnyɛ ne kwan so biara nni hɔ.

2). Nneɛma a atwa yɛn ho ahyia ho simulation sɔhwɛ: Ɛsɛ sɛ linear module no fa ɔhyew a ɛkorɔn ne nea ɛba fam kyinhyia sɔhwɛ (-20℃~ 80℃, 10 cycles), humidity alternating sɔhwɛ (20% ~ 95% RH), ne vibration sɔhwɛ (5 ~ 500Hz, amplitude 2mm). Ɛsɛ sɛ wɔde Amerika Thermotron S100 nneɛma a atwa yɛn ho ahyia sɔhwɛ dan no di dwuma de hwɛ sɛ pɛpɛɛpɛyɛ a ɛkora ade no so no yɛ Kɛse anaasɛ ɛyɛ pɛ 98% wɔ mmeae a ɛyɛ den, na torque attenuation a ɛba wɔ screw loosening mu no sua sen anaasɛ ɛyɛ pɛ 5%.

4.Traceability neImprovement a wɔde bɛmaMechanism a wɔde di dwuma

Fa blockchain a egyina product traceability nhyehyɛe so si hɔ, baabi a wɔde QR code soronko bi ama ade biara a ɛkyerɛw asetra mu nsɛm nyinaa fi raw material furnace nɔma, processing equipment nɔma, operator nɔma so kosi inspection data so. Ɛnam SPC akontabuo nhyehyɛeɛ sohwɛ softwea (Minitab, USA) a wɔde di dwuma de yɛ Pareto nhwehwɛmu wɔ bosome biara data a ɛdi mfomsoɔ so na wɔhyɛɛ aseɛ yɛɛ 8D nkɔsoɔ nhyehyɛeɛ ma TOP3 nsɛm nti, berɛ a ɛdi kan-adeɛ a wɔde yɛ nneɛma nhwehwɛmu a wɔatwa mu no akɔ soro firi 95.2% akɔsi 99.6% wɔ mfeɛ mmiɛnsa a atwam no mu.

Wɔayɛ no sɛnea wɔpɛSolution: MeetDiverseQuality (uality) a ɛwɔ hɔRahwehwɛde ahorow

1. Wɔayɛ no titiriwPducts a wɔde yɛ adwumaSemiconductor a ɛyɛ adwumaInnwumayɛbea

Wɔ ahwehwɛde a emu yɛ den a ɛfa efĩ a ɛwɔ semiconductor mfiri (ISO Class 4) mu no ho mmuaema mu no, wɔayɛ linear module ahorow a ɛho tew yiye: wɔde electrolytic polished aluminum alloy (surface roughness Ra<=0.2 μ m), a wɔde vacuum ion coating (TiN coating, thickness 2 μ m), a ɛwɔ surface particle count (>=0.5) di dwuma μ m) Ennu anaasɛ ɛne 100/ft yɛ pɛ 2. Ɔde ne nsa kyerɛɛ ne so. Wɔwie dwumadie no wɔ Class 10000 dan a ɛho tew mu (ɔhyeɛ 23 ± 0.5℃, nsuo 50 ± 5% RH). Bere a wɔatwam wɔ laser particle counter (TSI 9306, USA) nhwehwɛmu no mu akyi no, wɔde ade a wɔawie no gu double-layer anti-static packaging mu de hwɛ hu sɛ ahotew no du gyinapɛn no ho bere a wɔde ama no.

2. AyarehwɛEquipment a wɔde kyerɛw nsɛmHighCa ɛyɛ mmerɛwPducts a wɔde yɛ adwuma

Wɔde dade a ɛnyɛ den a ne kɛse yɛ 316L (carbon a ɛwɔ mu no nnu anaasɛ ɛne 0.03% yɛ pɛ) na ɛyɛ asɛnka agua a ɛkyinkyini a ɛyɛ tokuru a wɔayɛ no sɛnea wɔpɛ ama aduruyɛ robɔt ahorow no na wɔayam no nyinaa. Wɔde electropolishing aduru a ɛwɔ soro no yɛ (roughness Ra<=0.4 μ m), na wɔde FDA adansedi passivation kwan (nitric acid dodow 20% ± 2%, ɔhyew 50 ± 5 degree) yi dade ion nkae no fi hɔ. Wɔabara silicon a nsu a wɔde twa ade wom bere a wɔreyɛ ho adwuma no, na ɛsɛ sɛ ade a wɔawie no twa biocompatibility sɔhwɛ (ISO 10993) mu na ama wɔahwɛ ahu sɛ cytotoxicity anaasɛ allergenicity biara nni mu, na edi ahwehwɛde a emu yɛ den a ɛne sɛ nnuruyɛ mfiri ne onipa nipadua di nkitaho tẽẽ no ho dwuma.

3. HeavyInnwumayɛbeaEnhancedPducts a wɔde yɛ adwuma

Wɔ mfiri a emu yɛ duru afuw mu no, adesoa kɛse okyinnsoromma tew nneɛma a wɔyɛ: Wɔde 42CrMo dade mprɛte (tensile strength 1080MPa) na ɛyɛ owia gear shaft no, a wɔayɛ quenching ne tempering treatment (850℃quenching+580℃tempering) de anya hardness a ɛyɛ HB280-320, na ɛse no ani ayɛ nitriding treatment (layer emu dɔ 0.5mm, denden HV900+). Ɛdenam modulus a wɔma ɛkɔ soro (m=4) ​​ne okyinnsoromma so gya dodow a ɛkɔ soro (okyinnsoromma so gya nhyehyɛe 4) so ​​no, wɔma rated output torque no kɔ soro kodu 5000N · m. Bere koro no ara mu no, wɔfa srade nhyehyɛe a wɔhyɛ (ngo hyew sohwɛ ± 2 digrii ) de hwɛ hu sɛ ɛyɛ adwuma a ɛyɛ den nnɔnhwerew 10000 a mfomso biara nni ho wɔ adesoa a emu yɛ duru tebea horow a ɛkɔ so mu.

Laboratory ne Inspection nnwinnade:Yɛn Sɔhwɛ Nnwinnade a Wɔde Kyerɛkyerɛ

SɔhwɛMuNneɛma a Wɔyɛ ne Ansa na Wɔde Bɛma: Nneɛma Titiriw a Wɔyɛ ansa na Wɔahyehyɛ Ama Adetɔfo

Sɔ Amanneɛbɔ hwɛ wɔ Nneɛma Biara mu a Wɔde Sie Wɔ Fael Mu Ma Ɔhyɛ Biara

Nhyiam wɔNkɔso a ɛkɔ soOrder Biara

Awiei: Nnwumayɛbea Gyinapɛn ahorow a wɔde Manufacturing Nyansapɛ bɛkyerɛkyerɛ mu

TallMan Robotics adwumayɛ nhyehyɛe a ɛkorɔn-awiei no yɛ ade titiriw a ɛwɔ afã abiɛsa a ɛyɛ "adwinnade a ɛyɛ pɛpɛɛpɛ x nhyehyɛe foforo x nneɛma a wɔhwɛ so yiye". Ne CNC a egyina mfiri mfiri kuw, te sɛ "nnompe" a ɛyɛ pɛpɛɛpɛ adwinnan, boa micrometer level mfiri tumi; Mfiridwuma mu foforo a efi nneɛma mu awosu mu nkwaadɔm so kosi ɔfasu so ayaresa so no te sɛ "honam ne mogya", a ɛma nneɛma nya adwumayɛ su soronko; Adeyɛ no nyinaa quality control te sɛ "nerve center", hwɛ hu sɛ biribiara di quality logic a ɛyɛ katee akyi. Saa nyansapɛ yi a ɛne sɛ wɔde mfiridwuma mu afɛfɛde bɛka nneɛma a wɔyɛ ho nsɛm ho no nyɛ sɛ ɛma TallMan Robotics nneɛma yɛ mfiri a wɔde yɛ nneɛma pɛpɛɛpɛ nko, na mmom ɛyɛ ɔhokafo a wotumi de ho to so ma wɔn a wɔde di dwuma wɔ mfuw te sɛ semiconductors, akwahosan ho nhyehyɛe, ne mfiri a ɛkorɔn-end mfiri a ɛkorɔn - ade biako biara a efi adwumayɛbea hɔ no yɛ mfiridwuma mu adwinni a "ɛyɛ pɛpɛɛpɛ a wotumi di so, adwumayɛ a wotumi di akyi, na wotumi de di dwuma yiye ahwehwɛde", a ɛkɔ so ma wiase nyinaa mfiridwuma mu automation nkɔso kɔ soro nsusuwii ahorow.