Rack ne Pinion Linear Module yɛ mfiridwuma afiri a egyina nnyinasosɛm a ɛfa gear ne rack transmission so na ama wɔanya linear motion. Ɛdenam meshing transmission a gears ne racks, rotational kankyee a motor no yɛ yiye dan linear kankyee
Rack ne Pinion Linear Module yɛ linear motion system a ɛde gears (Pinion) di dwuma de mesh ne racks (Rack) ma transmission. Ɛdenam motor a ɛkyinkyini a wɔde ka gya ahorow no so no, adesoa no kɔ tẽẽ wɔ rack no kwankyerɛ so. Ɛwɔ su a ɛyɛ stroke kɛseɛ, ahoɔhare kɛseɛ, ne adesoa kɛseɛ, na wɔde di dwuma kɛseɛ wɔ mfuo te sɛ CNC mfiri nnwinnadeɛ, afiri a wɔde yɛ nneɛma, logistics sorting, large-scale 3D printing, ne stage machinery.
Nneɛma atitiriw a ɛwɔ Rack ne Pinion Linear Module mu
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Rack a wɔde yɛ adwuma |
Mpɛn pii no ɛyɛ sẽ tenten a ɛyɛ tẽẽ nhyehyɛe, a wɔde asi nnyinaso anaa akwankyerɛ keteke kwan so, a ɛyɛ "track" ma linear motion. Adeɛ no dodoɔ no ara yɛ dadeɛ a ahoɔden kɔ soro- (te sɛ dadeɛ 45, dadeɛ a wɔde afra), na wɔdum no ani ma ɛtumi gyina ɔsɛeɛ ano yie. |
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Pinion |
Gear ketewa bi a ɛne rack di akɔneaba na motor (te sɛ servo motor anaa stepper motor) na ɛma ɛkyinkyini. Ɛsɛ sɛ gear sẽ no ne rack no hyia (mpɛn pii no ɛyɛ tẽẽ anaasɛ ɛyɛ helical, a helical sẽ no brɛ impact ne dede ase). |
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Akwan a wɔfa so kyerɛ kwan |
Sɛ ɛne gear rack kankyee ka bom a, ɛhwɛ ma linear motion no yɛ mmerɛw, mpɛn pii no ɛde linear guide rails (te sɛ ball guides, slider combinations) di dwuma de kwati motion deviation. |
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Drive unit no |
Motor ne reducer ka ho (ɛpaw sɛ wobɛsesa torque ne ahoɔhare), module binom wɔ encoders a ɛbɛma wɔanya gyinabea feedback, ayɛ closed-loop control. |
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Module nipadua |
Frame a ɛka nneɛma ahorow bom, a ne fã kɛse no ara yɛ aluminium a wɔde afra anaa dade, a ɛkari pɛ wɔ ne mu duru a emu yɛ hare ne sɛnea ɛyɛ den wɔ ɔdan no mu. |
Nkrasɛm su ahorow a ɛwɔ Rack ne Pinion Linear Module mu
Sɛ gear no di akɔneaba a, ɛma rack no (anaasɛ gear no fa rack a ɛyɛ pintinn so) fa tooth surface meshing mu, tẽẽ outputting linear motion, a ɛwɔ transmission efficiency a ɛkorɔn (mpɛn pii no 85% -95%), na ɛnyɛ den sɛ ebetumi anya ultra long stroke (mita pii kosi mita du du, a ɛboro stroke anohyeto a ɛwɔ ball screws so koraa) denam nkɔanim a ɛbɛma rack no tenten.
Ahoɔhare a wɔde tu no yɛ ntɛmntɛm kakra (mpɛn pii no ɛkɔ 1-5m/s), nanso gyinabea a ɛyɛ pɛpɛɛpɛ no nya nkɛntɛnso wɔ kwan a ɛda gears ne racks ntam no so, na mpɛn pii no ɛba fam sen nea ɛwɔ ball screw modules mu (gyinabea a ɛyɛ pɛpɛɛpɛ no dodow no ara yɛ ± 0.1mm kosi ± 0.5mm, gyinabea pɛpɛɛpɛ a wɔsan yɛ no yɛ ± 0.05mm kosi ± 0.2mm), a ɛfata ma tebea horow a ɛwɔ ahwehwɛde ahorow a ɛfa pɛpɛɛpɛyɛ a ɛkɔ fam ho.
Sɛ wɔde toto linear module afoforo ho
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Nsusuwii ahorow a wɔde toto ho |
Rack&Pinion na ɛwɔ hɔ |
Ball Screw a Wɔde Yɛ Adwuma |
Bere a Wɔde Yɛ Adwuma |
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Tu kwan |
Extra tenten (betumi afrafra racks a enni ano) . |
Limited (wɔde skru tenten anohyeto) . |
Tenten (belt tenten yɛ kakraa bi na ɛsɛ sɛ wɔhyɛ no den) . |
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Ɔhare |
Ɔsorokɔ (1-5 m/s) . |
Mfinimfini (0.5-2 m/s) . |
Ɔsorokɔ (2-10 m/s) . |
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Gyinabea a wɔde si hɔ pɛpɛɛpɛ |
Mfinimfini (± 0.1- ± 0.5mm) . |
Ɔsoro (± 0.001- ± 0.05mm) . |
Ɛba fam (± 0.1- ± 1mm) . |
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Adesoa tumi a wɔde fa nneɛma |
Medium high (ɛfata ma radial adesoa) . |
Ɔkorɔn (ɛfata ma axial adesoa) . |
Low (titiriw ma nnesoa a emu yɛ hare) . |
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Ɛka a wɔbɔ wɔ nsiesie ho |
Medium (ɛhwehwɛ sɛ wɔde srade gu gear ne racks so daa) . |
High (ɛhwehwɛ sɛ anti contamination a kɔbere nkɔnsɔnkɔnsɔn) . |
Ɛba fam (abɔso taa hyɛ na ɛnyɛ den sɛ wɔbɛsesa) . |
Ɛha, wɔ kratafa yi mu no, yɛde nhwɛsode rebasne technical parameter sɛnea edidi so yi:
Yɛma wo akwaaba sɛ wobɛhwɛ nnwuma pii anaa kɔ yɛn video gallery a Youtube yɛ: https://www.youtube.com/@tallmanrobotics
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Model No |
TMG135CM na ɛwɔ hɔ |
tMG135CR na ɛwɔ hɔ |
TMG170CM na ɛwɔ hɔ |
TMG170CR na ɛwɔ hɔ |
TMG220CM na ɛwɔ hɔ |
TMG220CR na ɛwɔ hɔ |
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Motor Tumi (W) . |
400 |
750 |
750 |
1500 |
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Sɛnea wotumi yɛ no mpɛn pii (mm) . |
±0.01/±0.02 |
±0.01/±0.02 |
±0.01/±0.02 |
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Gear Nsõ |
22 |
32 |
30 |
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Gear Pitch a Wɔde Di Dwuma |
5 |
5 |
6.666 |
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Nkyem a Wɔtew So |
1:5 |
1:5 |
1:10 |
1:5 |
1:10 |
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Kɔbere (mm) . |
22 |
32 |
16 |
40/20 |
40/20 |
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Max Ahoɔhare(mm/s) . |
1100 |
1600 |
800 |
2000/1000 |
2000/1000 |
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Motor Ahoɔhare 3000(rpm/min) . |
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Max Adesoa |
Ahoɔhare a Wɔde Yɛ Adwuma Deceleration |
Ne tɛtrɛtɛ mu |
0.3G |
25 |
30 |
90 |
25/60 |
60/120 |
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Tenten mu |
0.3G |
5 |
5 |
15 |
5/10 |
10/22 |
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Rated Thrust a wɔde ahyɛ mu |
56 |
98 |
490 |
60/120 |
120/240 |
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Linear akwankyerɛ (mm) . |
15*12.5-2 |
15*12.5-2 |
23*18-2 |
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Mfiase Sensor |
Out plug a ɛwɔ afiri mu |
EE-SX672 (NPN-SX672P (PNP) na ɛyɛ adwuma wɔ ɔkwan a ɛfata so. |
EE-SX672 (NPN-SX672P (PNP) na ɛyɛ adwuma wɔ ɔkwan a ɛfata so. |
EE-SX672 (NPN-SX672P (PNP) na ɛyɛ adwuma wɔ ɔkwan a ɛfata so. |
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Emu |
E2S-W13 |
EE-SX674 (NPN -SX674P (PNP) |
EE-SX674 (NPN -SX674P (PNP) |
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Type a wɔatoto mu |
Bue |
Wɔatoto mu koraa- |
Bue |
Wɔatoto mu koraa- |
Bue |
Wɔatoto mu koraa- |
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Wɔde gear rack linear module no di dwuma kɛse wɔ mfiridwuma ne nea ɛnyɛ mfiridwuma mu mfuw ahorow mu esiane ne stroke tenten, ahoɔhare kɛse, adesoa tumi a ɛkɔ fam, nhyehyɛe a ɛnyɛ den, ne ɛka a ɛkɔ fam nti. Nea edidi so yi ne mmeae atitiriw a wɔde di dwuma ne tebea pɔtee bi:
1. Automated production line ne nneɛma a wɔde di dwuma
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Kar a wɔyɛ |
Sɛ́ mobile track a wɔde yɛ welding robɔt ne gluu a wɔde kata robɔt so no, ɛyɛ akyirikyiri-kwansin nkyerɛase a ɛfa robɔt ho wɔ kar nipadua no afã abien no nyinaa anaa ntam, na ɛwie welding a wɔde wɔn ankasa yɛ, nhyiam ne akwan afoforo; Wɔ component conveyor line no so no, ka transplanting mechanism no ma ɛnyɛ nsakrae wɔ nneɛma no gyinabea na ɛne adwumayɛbea ahorow rhythm hyia. |
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Nneɛma a wɔde kɔ ne adekoradan |
Wɔ adekoradan a ɛwɔ afã abiɛsa a wɔde afiri yɛ mu no, stacker krane no nantew a ɛkɔ soro no de ne ho to gear rack module ahorow so na ama wɔanya ahoɔhare kɛse-ahoɔhare ne akyirikyiri-akwantu, na ɛma nneɛma a wɔkora so ne nea wɔsan gye no yɛ yiye AGV (Automated Guided Vehicle) karka nhyehyɛe no tumi de gyinabea pɔtee ne akwantu ntɛmntɛm denam gear rack transmission so. |
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Ɛlektrɔnik Nneɛma a Wɔyɛ |
Wɔ akwantuo kwan a ɛfa nneɛma akɛseɛ a wɔde yɛ adwuma te sɛ PCB board ne display screens so no, wɔhyɛ carrier no ma ɔwie horizontal transfer, na automated production yɛ automated production denam mmoa a wɔde loading ne unloading robotic abasa. |
2. Mfiridwuma akɛse ne mfiri adwinnade nnwinnade
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Nneɛma a Wɔde Yɛ Dade |
Adwumayɛpon so aduan nhyehyɛe a gantry milling mfiri, boring mfiri akɛse ne nnwinnade afoforo de ultra tenten stroke su a ɛwɔ gear ne rack modules di dwuma de di mfiri ahiade a ɛwɔ adwumayɛbea akɛse ho dwuma; Wɔ laser twa/welding mfiri mu no, wɔma laser ti no kɔ adwuma pon kɛse bi so na ama wɔanya ɔkwan a wɔfa so twa kwan a ɛyɛ pɛpɛɛpɛ a ɛkorɔn-a ɛyɛ pɛpɛɛpɛ. |
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Abo ne Nnua a Wɔde Yɛ Adwuma |
Crossbeam moving mechanism a marble twa mfiri ne nnua adwuma carving mfiri nya high-ahoɔhare ne stable linear motion denam gear ne rack transmission, hwɛ hu sɛ wɔbɛkɔ so atwa anaa carving. |
3. Nnwinnade a nyansa wom ne mfiri titiriw
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Asɛnka agua ne nneɛma a wɔde gye wɔn ani |
Kanea frame ne set nkyerɛaseɛ nhyehyɛeɛ a ɛwɔ stage kɛseɛ bi mu no de gear rack modules di dwuma de nya kommyɛ na ɛyɛ mmerɛw tenten-kwan tenten, a ɛne agodie scenes a wɔsesa no yɛ adwuma; Track drive fã a ɛwɔ roller coasters ne anigyede akɛse mu no de ne adesoa a ɛkorɔn no di dwuma de hwɛ hu sɛ ɛyɛ adwuma dwoodwoo. |
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Aduruyɛ ho nnwinnade |
Ayarefo mpa nkyerɛase afiri a ɛwɔ CT ne MRI mfiri akɛse mu no nya gyinabea pɔtee denam gear ne rack transmission so, na ɛhwɛ hu sɛ nhwehwɛmu nhyehyɛe no gyina pintinn; Robɔt a wɔde siesie ayarefo no kwan a ɛboa ma wɔnantew no boa ayarefo ma wowie ntetee a wɔde siesie wɔn ho wɔ linear mu. |
4. Ahoɔden Foforo ne Nnwuma a emu yɛ duru
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Photovoltaic ne Mframa mu Tumi |
Wɔ photovoltaic panel production line no mu no, silicon wafer a ɛdi robɔt nsa a ɛdi ho dwuma no kwan a ɛkɔ so no hwehwɛ sɛ wɔbɔ no tenten ne ahoɔhare kɛseɛ na ama ɛne assembly line no ahoɔhare ahyia; Mframa adwumayɛbea no mfiri a wɔde hwehwɛ nhama no, gear rack module na ɛkanyan no ma ɛkɔ nhama no tenten kwankyerɛ so, na ɛwie sɔhwɛ a ɛnyɛ-sɛe ade. |
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Dade ne Mfiri a emu yɛ duru |
Dade tank a wɔde di dwuma wɔ dade adwumayɛbea hɔ ne aduan a wɔde ma wɔ rolling mill no de adesoa kɛse su a ɛwɔ gears ne racks mu no di dwuma de dannan wɔn ho ma ɛne adwumayɛ tebea a emu yɛ den te sɛ ɔhyew a ɛkɔ soro ne adesoa a emu yɛ duru hyia. |
5. Nneɛma a Wɔde Yɛ Adwuma ne Nneɛma a Wɔde Yɛ Adwuma
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Wɔde kar sisi baabi a wɔde kar sisi a wɔde wɔn ankasa yɛ adwuma |
Kar a ɛkura mprɛte nkyerɛaseɛ nhyehyɛeɛ a ɛwɔ afã mmiɛnsa-gyinabea a wɔde kar sisi mu no tumi de kar kɔ abansoro ahodoɔ anaa mmeaeɛ a wɔde kar sisi ntam ntɛmntɛm denam gear ne rack transmission so, na ɛma baabi a wɔde di dwuma no tu mpɔn. |
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Gate ne hoist |
Apon a wobue ne to mu wɔ hydraulic engineering mu no de torque a ɛkorɔn a efi gears ne racks mu no di dwuma de nya apon no a wɔma so anaasɛ wɔkyerɛ ase yiye na wɔhwɛ nsu a ɛsen no so. |
Application core a gear rack linear module no yɛ concentrated wɔ scenario a "long stroke + medium precision +high speed/high load", titiriw wɔ mfuw a ɛhwehwɛ sɛ wɔkata adwumayɛbea akɛse so na ɛhwehwɛ ɛka ne nsiesie a ɛyɛ mmerɛw. Mfaso a ɛwɔ so no yɛ kɛse, na ɛyɛ ano aduru a etu mpɔn a wɔde ka tumi a ɛkyinkyini ne linear motion bom.
Mfaso titiriw a ɛwɔ Rack ne Pinion Linear Module so no gyina ne stroke tenten, ahoɔhare kɛse, ne adesoa a ɛkɔ fam mu. Ɛwom sɛ ne pɛpɛɛpɛyɛ nyɛ papa te sɛ ball screw modules de, nanso ɛwɔ ɛka-a ɛyɛ adwuma yiye wɔ tebea horow a ɛhwehwɛ sɛ wɔkata adwumayɛbea akɛse so. Ɛyɛ ade a ɛho hia a wɔpaw ma wonya linear motion kɛse-scale wɔ industrial automation mu.
Rack ne Pinion Linear Module yɛ paw a eye ma tenten-kwansin linear motion a nnwinnade akɛse esiane ne stroke kɛse, ahoɔhare kɛse, ne adesoa a emu yɛ den tumi. Ɛwom sɛ ne pɛpɛɛpɛyɛ no sua kakra sen bɔɔl nkɔnsɔnkɔnsɔn de, nanso ne sikasɛm, ahotoso a ɛwɔ mu, ne sɛnea ɛnyɛ den sɛ wobesiesie no ma wontumi nsi ananmu wɔ nnwuma te sɛ nnwuma a emu yɛ duru, nneɛma a wɔde kɔ, ne mfiri a wɔde yɛ asɛnka agua so. Ɛdenam clearance design ne closed-loop control a wɔde bedi dwuma so no, wobetumi ama ne gyinabea pɛpɛɛpɛ no atu mpɔn bio de adi ahwehwɛde a ɛkorɔn ma application scenarios ho dwuma.
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